Ford Issues Do Not Drive Order for Exactly Three Broncos

The National Highway Traffic Safety Administration (NHTSA) issued a warning on Friday advising the owners of just three Ford Broncos not to drive their vehicles due to loose suspension bolts that were not properly secured at the factory. The issue could cause the front lower control arms to disconnect from the frame, increasing the risk of an accident. This problem was brought to light in April when a customer reported a loud popping noise when turning. Upon inspection, it was found that the nuts holding the lower control arms were loose.

The NHTSA’s recall report revealed that the affected Bronco failed an alignment test at the factory but was still approved by a “Quality Leadership System operator” without being retested. As a result, the control arms were not properly aligned and bolted before the vehicle left the plant. Ford stated that this oversight may have impacted up to four Broncos, with only three still needing inspection.

Despite the limited number of affected vehicles, the recall covers both the 2024 and 2025 model years. Ford is contacting owners through various channels to advise them not to drive their vehicles. The company will arrange for the vehicles to be towed to the dealership at no cost for inspection and necessary repairs to the control arm fasteners and alignment. Owners are urged to check their VIN against the NHTSA’s database and heed Ford’s instructions.

If you suspect your Ford Bronco is one of the three remaining affected vehicles, refrain from driving it and verify your VIN on the NHTSA’s website. Ford is actively communicating with affected owners to prevent them from driving their vehicles.